Quality Engineer

Key Responsibilities 1. Quality Management & System Compliance • Ensure all quality activities comply with IATF 16949, ISO 9001, and customer-specific requirements. • Maintain and improve the Quality Management System (QMS), including document control, corrective/preventive actions (CAR/PAR), and internal audits. • Lead internal audits and coordinate external audits by customers or certification bodies. • Prepare and review quality-related documentation such as Control Plans, FMEA, Process Flow Diagrams, and Work Instructions. 2. Incoming, In-Process & Final Inspection • Oversee quality control for precision metal stamping parts—monitor dimensional accuracy, surface finish, and tooling consistency. • Establish and verify inspection standards and measurement methods (CMM, micrometer, height gauge, vision systems, etc.). • Conduct first article inspection (FAI) and ensure proper documentation per customer and IATF requirements. • Ensure timely response to non-conformance issues and coordinate root cause analysis. 3. Process Quality Improvement • Work closely with Production and Tooling teams to resolve stamping defects such as burrs, deformation, spring-back, or dimensional variance. • Conduct root cause analysis (RCA) using tools like 8D, 5-Why, Ishikawa diagram, etc. • Support continuous improvement initiatives—SPC, CPK, MSA, and DOE (Design of Experiments). • Evaluate supplier performance and assist in supplier quality audits. 4. Customer & Supplier Quality Interface • Act as the main quality liaison for customers on product quality, audit requirements, and complaint management. • Handle customer complaints, prepare 8D reports, and follow up on corrective actions. • Collaborate with suppliers to ensure incoming raw materials and tooling components meet specifications. 5. Data Analysis & Reporting • Perform quality data analysis (e.g., scrap rate, process capability, defect trends) to identify and prevent recurring issues. • Present regular quality performance reports to management. • Support PPAP submission and documentation for new or modified parts. Key Requirements • Diploma or Degree in Mechanical / Manufacturing / Industrial Engineering or related field. • Minimum 3–5 years of experience in quality assurance, preferably in precision stamping, metal fabrication, or automotive component manufacturing. • Strong understanding of IATF 16949, APQP, PPAP, SPC, and MSA. • Proficient in GD&T (Geometric Dimensioning & Tolerancing) and measurement tools. • Good analytical, communication, and documentation skills. • Experience with customer audits, FAI reports, and corrective action systems. Preferred Skills (Advantageous) • Familiarity with automotive OEM customer requirements (e.g., VW, Honda, Toyota, Continental). • Hands-on experience with precision stamping dies, progressive tooling, or metal forming simulation software. • Certification in Internal Auditor for IATF 16949 or Six Sigma Green Belt.