Process Integration & R&D SME – AR Waveguides

Key Responsibilities Process Integration & Architecture • Own the end-to-end process flow integration for AR waveguides, translating optical designs into robust, manufacturable nanofabrication process flows. • Define process margins, design rules, and tolerance specifications across multi-step fabrication modules. • Lead root-cause analysis (RCA) for complex yield detractors, structural defects, and optical performance variations, implementing permanent corrective actions. R&D & Process Development • Drive R&D initiatives in advanced nanofabrication techniques, including nanoimprint lithography (NIL), electron-beam lithography (EBL), deep UV (DUV) lithography, and reactive ion etching (RIE/ICP). • Evaluate and integrate high-refractive-index materials (substrates, resins, and inorganic coatings) to optimize optical efficiency and field-of-view (FoV). • Design and execute structured Experiments (DoE) to optimize critical dimensions (CD), slant angles, grating profiles, and surface roughness. Cross-Functional Leadership & Strategy • Collaborate closely with Optical Design, Metrology, and Product teams to ensure process capabilities align with product requirements. • Partner with external vendors, foundries, and equipment manufacturers to evaluate next-generation tooling and facilitate seamless technology transfers (lab-to-fab). • Establish the technical roadmap for next-generation AR display hardware, staying ahead of industry trends and intellectual property (IP) landscapes. Required Qualifications & Skills • Master’s or Ph.D. degree in Materials Science, Physics, Electrical/Chemical Engineering, Nanotechnology, or a related field. • 7+ years of experience in semiconductor, MEMS, or photonics processing, including 3+ years in AR waveguide fabrication. • Proven experience taking optical/nanostructured components from R&D to pilot production. • Strong expertise in DOE/SRG/VHG fabrication, including NIL, thin-film deposition (ALD/PVD/CVD), dry etching, and precision wafer handling. • Familiarity with AFM, SEM, TEM, ellipsometry, scatterometry, and optical metrology. • Strong analytical and problem-solving skills with JMP, MATLAB, or Python. • Excellent communication and cross-functional collaboration skills. Preferred Qualifications • Experience in reflective/geometric waveguide fabrication, including dicing, coating, and micro-mirror assembly. • Network with AR/VR equipment and material suppliers. • Experience with automated defect inspection, inline metrology, and high-volume manufacturing (HVM).